ground-rail-welding-robot

Ground Rail Intelligent Workstation

GB-DG-12X

Our ground rail intelligent workstation is an efficient solution for long weld and large steel structure processing. It integrates the independently developed GBOS intelligent operating system, eliminating the need for complex teaching programming and lowering the operation threshold. Both sides of the rail can be used as workstations, and the ground rail traveling axis significantly improves the adaptability in the length direction of the workpiece. The robot can work in conjunction with the ground rail to complete long weld welding in one go, resulting in higher welding efficiency. Each set of workstation standard configuration includes an arc welding robot, ground rail traveling mechanism, welding power supply, welding torch and water cooling system, vision system, and intelligent welding system. The ground rail length is 12 meters, supporting X-direction displacement, and is equipped with ground rails, rack and pinion, and linear guides in all directions. The workstation has a Y-direction operating range of 1.5 meters on each left and right side, and the X-direction operating range can be flexibly adjusted according to the rail length. This workstation is suitable for welding, cutting, grinding of steel structure beams, steel columns, equipment platform beams, equipment supports, box columns, and plate units with a width of less than 1.2 meters in bridges and ships. It can also be combined in two sets along the length direction to weld longer workpieces, or two sets can be combined oppositely to weld workpieces with a width not exceeding 2.4 meters. With high adaptability and intelligent operation capability, it provides stable and efficient production guarantee for your large component processing.

Components吊车梁, H 型钢主焊缝, 箱体梁, 牛腿, 塔脚...
Welding Types平角焊缝, 立角焊缝, 多层多道角焊缝, 坡口对接焊缝
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Quality Assured
High Efficiency

Workflow & Process

Streamlined automation for maximum efficiency.

DEMO

Process Diagram

System Configuration

A comprehensive breakdown of the intelligent workstation components and their assembly structure.

Workstation Composition

Assembly Diagram

Application Components

Highly versatile workstation designed to handle a wide range of industrial components and structural parts.

Intelligent Performance

Advanced algorithms and hardware ensuring peak performance and reliability.

Technical Specifications

Equipment Parameters

Equipment NameRail-Mounted Intelligent Workstation
ModelGB-DG-6XGB-DG-9XGB-DG-12X
Rail Length6000 mm9000mm12000mm
Maximum Workpiece Length5000mm8000mm11000mm
Maximum Workpiece Size1200550 mm (WidthHeight)1200550 mm (WidthHeight)1200550 mm (WidthHeight)
Minimum Working Space150*150 mmCompressed Air>0.6Mpa
Moving Speed18m/minAmbient Temperature-10~45°C
Repeat Positioning Accuracy±0.1 mmMinimum Internal Space150*150 mm

Accessory Parameters

Accessory NameEnergy SourceUnitEnergy ConsumptionRemarks
Robot380V 3PhKw/h5
Welder380V 3PhKw/h20
Walking Rail380V 3PhKw/h4
Camera and Other AccessoriesDC 24VKw/h2
Gun Cleaning StationCompressed AirM³/h28Intermittent Use
Welding WireSolid/Flux-CoredM/Min11.2300A Reference
Shielding Gas80%Ar+20%CO2M³/h1.2

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